Brass Ultrasonic Insert

Brass Ultrasonic Insert
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Brass Ultrasonic Insert

DBI-031

Dutux Brass Ultrasonic Inserts (DBI-031) are precision-engineered threaded inserts specifically designed for ultrasonic insertion into thermoplastic materials. These inserts are installed using ultrasonic vibration, which generates heat through friction, allowing the insert to melt into the plastic and create a strong, permanent bond.

Manufactured from high-quality free cutting brass, these inserts provide excellent corrosion resistance, high strength, and long service life. The specially designed outer surface ensures strong anchoring inside plastic components while preventing rotation and pull-out.

Dutux Brass Ultrasonic Inserts are widely used in plastic molded components, electronics housings, automotive parts, consumer appliances, and industrial assemblies. Custom sizes and specifications can be manufactured as per customer drawings or samples.

Product Future

  • Manufactured from high-quality forged brass for maximum strength
  • Leak-proof and secure connection for tubing systems
  • Excellent corrosion resistance for long service life
  • High dimensional accuracy for precise fitting
  • Deep groove design for maximum pull-out resistance
  • Threads manufactured according to international Go & No-Go gauge standards
  • Smooth internal and external surfaces for better performance
  • High heat transfer efficiency
  • Suitable for high pressure and vibration environments
  • Easy installation and assembly
  • Compatible with SAE, ASA, and ARI standards for tube fittings
  • Durable and reliable performance in industrial applications

OEM & Customization Capabilities

  • Custom thread sizes and dimensions
  • Manufacturing based on customer drawings and specifications
  • Private labeling with customer brand name
  • Custom material composition
  • Special surface finishing or coating
  • Flexible packaging options

Applications

  • Air Conditioning Systems
    Hydraulic Systems
    Marine Equipment
    Mechanical Systems
    Refrigeration Systems

Finishing & Coating

  • Natural Finish
    Golden Finish
    Silver Finish
    Nickel Plated
    Chrome Plated
    Tin Plated

Product Specifications

Thread Size Length (L) ØH ØD T Pilot Hole
M2 4.0 mm 4.8 mm 3.6 mm 0.6 mm 3.2 mm
M2.5 5.8 mm 5.6 mm 4.6 mm 0.6 mm 4.0 mm
M3 5.8 mm 5.6 mm 4.6 mm 0.6 mm 4.0 mm
M3.5 7.2 mm 6.4 mm 5.4 mm 0.8 mm 4.8 mm
M4 8.2 mm 7.2 mm 6.3 mm 0.8 mm 5.6 mm
M5 9.5 mm 8.0 mm 7.0 mm 1.0 mm 6.4 mm
M6 12.7 mm 9.5 mm 8.6 mm 1.3 mm 8.0 mm
M8 12.7 mm 11.0 mm 10.2 mm 1.3 mm 9.6 mm
M10 12.7 mm 14.0 mm 12.3 mm 1.3 mm 11.7 mm

Material

  • Brass / Copper Alloy

    Free Cutting Brass IS 319 Type (I)
    Free Cutting Brass as per BS 249 Type (I)

    Other available grades:

    CZ121
    CZ131
    C3604
    CDA360
    DTD627

Packing Details

  • Poly Bag Packaging

  • Box Packing

  • Inner Plastic Packing

  • Carton Packaging

  • Wooden Carton Packing (Export Packaging)

Order Details

  • MOQ: 1000 Pieces

    Lead Time: 3 Working Days

    Available Price Terms:

    EX-Work
    FOB – Free On Board
    C&F – Cost and Freight
    CIF – Cost, Insurance and Freight